Reengineering the process of manufacturing thermal-cryogenics tanks

Abstract

This research study takes place at Chart Industries/Storages System Division in New Prague, Minnesota. The researcher employs the concepts of batches, line balancing, and layouts to help CHART Industries to increase production in the “Locator Tanks” line. This research examines the current production process and to discover and reduce non-value added activities and another alternatives to improve the process through reduction of the work-in-process inventory (WIP), reduction of the set-up times, and reorganizing the work area in a more efficient way. This research benefits any manufacturing company considering increase throughput through reducing batch sizes, line balancing, and developing a more efficient process layout. Some of the benefits achieved through the implementation of this study are an 80% reduction in labor, an increase of 320% in production, and a cleaner and safer work area due to the elimination of excessive WIP.